Application of Overall Equipment Effectiveness In Increasing Productivity: Case Of Textile Company

Muhammad Ahmed Kalwar

https://orcid.org/0000-0002-4917-9641

Pakistan

Mehran University of Engineering and Technology image/svg+xml

Ex (Postgraduate Student), Department of Industrial Engineering & Management, Faculty of Mechanical, Process & Earth Engineering, Mehran University of Engineering & Technology, Jamshoro, 76062, Sindh, Pakistan

Asif Nawaz Wassan

https://orcid.org/0000-0002-7135-2703

Pakistan

Mehran University of Engineering and Technology image/svg+xml

Ph.D. Research Scholar, DDepartment of Industrial Engineering & Management, Faculty of Mechanical, Process & Earth Engineering, Mehran University of Engineering & Technology, Jamshoro, 76062, Sindh, Pakistan

Muhammad Ali Khan

https://orcid.org/0000-0003-3956-3698

Pakistan

Mehran University of Engineering and Technology image/svg+xml

Assistant Professor, Department of Industrial Engineering & Management, Faculty of Mechanical, Process & Earth Engineering, Mehran University of Engineering & Technology, Jamshoro, 76062, Sindh, Pakistan

Muzamil Hussain Wadho

Pakistan

Benazir Bhutto Shaheed University of Technology and Skills Development

Assistant Professor, Department of Electrical Engineering, Faculty of Engineering, BBSUTSD, KhairpurMirs, Sindh, Pakistan

Shakeel Ahmed Shaikh

https://orcid.org/0009-0002-3885-8654

Pakistan

Mehran University of Engineering and Technology image/svg+xml

Associate Professor, Department of Industrial Engineering & Management, Faculty of Mechanical, Process & Earth Engineering, Mehran University of Engineering & Technology, Jamshoro, 76062, Sindh, Pakistan

Bahawal Ali Memon

Pakistan

Mehran University of Engineering and Technology image/svg+xml

Ex (Graduate Student), Department of Industrial Engineering & Management, Faculty of Mechanical, Process & Earth Engineering, Mehran University of Engineering & Technology, Jamshoro, 76062, Sindh, Pakistan

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Accepted: 2024-10-06

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Published: 2025-01-23

DOI: https://doi.org/10.4995/wpom.21168
Funding Data

Downloads

Keywords:

Overall equipment effectiveness, lean, productivity, downtime, production target

Supporting agencies:

Nil

Abstract:

Overall equipment effectiveness (OEE) is a lean manufacturing tool that has been reported to improve the performance of a company significantly. The adoption of OEE has been mattering in the garment manufacturing sector in Pakistan. Numerous companies have implemented OEE and improved their production in the textile sector. The present research was conducted at ABC Textile Company in Karachi. Targets at the various departments of the company were not being achieved. In this regard, the production data for the previous 90 days was collected initially. Since there were the issues with availability of materials and accessories; this was the basic and main reason for delays and unachievable targets. After certain improvements, the overall equipment effectiveness (OEE) of each department was calculated. Data analysis was conducted in Microsoft Excel. Results indicated a significant increase in the value of OEE across all the departments after the process improvement. Since there is a separate tool to increase the availability (total productive maintenance), and quality (Six Sigma); they are implemented one by one. After their integrated implementation, the boost in various parameters of productivity will be noteworthy.

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